A) Place another pipe of equal diameter into the other side of the McElroy Pit Bull. Add the optional 4-wheel cart with outrigger pipe supports or a manual fusion machine stand that raises the machine to a comfortable working level. 2. The McElroy 28 fusion machines will butt fuse pipe sizes from 2" IPS - 8" DIPS (63mm - 225mm). SKU: 91290002. Current edition approved Nov. 1, 2013. REV 5/03rp The BWS has Analogue 4" pressure indication along with two separate pressure setting valve for drag & jointing which make use of machine very easy with a single time setting for same size pipe. REMEDY 500 is an independent, high-productivity welding machine driven by tracks and powered by a Diesel on-board generator. Add To Cart. The minimum cool time under fusion pressure is listed on Table 2. Outstanding performance and exceptional technical support and service from Worldpoly Australia has never let us down under any circumstances. Fusion Group - ACE Plastics ISO 9001 2015 Certificate. Miller Weldmaster manufactures the only proven finishing equipment for successful HDPE welding. Electrofusion Machine Rental 110V (LARGE CAPACITY) NOTE: Depending on availability the machine will either be made by ELOFIT or EF Technologies. The two surfaces are then brought together under controlled pressure for a specific cooling time and a homogeneous fusion joint is formed. PubNub: For creating a real-time chart, we will fetch data from PubNub. We are very excited to see the sign industry adopting HDPE into their line of . McElroy 14 Pipe Fusion Machine Heater Facer Works Fine #24. Socket fusion joins pipe and fittings together, rather than simply joining pipe to pipe. Read more articles: McElroy Press Room Through the Certified McElroy Rental (CMR) program, channel partners and renters can feel confident that McElroy machinery not only meets but exceeds expectations. HDPE (high-density polyethylene) pipe has a high level of impermeability and a strong molecular bond that make it suitable for high pressure pipelines that are flexible, corrosion resistant, and impact resistant. Ideal for cable, water, gas, electrical, telecomm. One method is to lay the pipe on the ground where the pipeline will be and move the equipment for each joint. Level3 - Automatic Fusion means that the entire fusion process is software controlled. Delta 500 All Terrain Butt Fusion Machine 6"- 20" Easy Life. Delta 250 Trailer Butt Fusion Machine 2" - 8" Easy Life. Full HDPE Pipe Size Chart HDPE Pipe Reel Capacities HDPE Pipe Respool & Coil Up Charts.Dimensions and weights of HDPE pipes PE 100, PN 6.4 and SDR 26. Joint records can be securely stored and analyzed online in the McElroy Vault - allowing quick and easy sorting, tagging and sharing of joint records by machine, joint, operator, device or job. A Leader in Sales and Service of Pipe & Pumping Systems since 1954. A plug-in joint is not to be used to accommodate the expansion and contraction of a pipe system. Fusion pressure can also be calculated using McCalc . The operator must be thoroughly trained in the proper use of fusion equipment and procedures. Butt fusion is a thermofusion process. Illustration 8.27 Expansion socket: A snap-expansion socket is used to accommodate the expansion and contraction in a pipe system. Socket FusionPipe Diameter: " - 4. Achilles UVDB Verify Category D Certificate of Audit 2021-2022. Add this pipe fusion machine to your cart now. Use the McElroy McCalc app to calculate the FUSING pressure. McElroy Socket Tooling is perfect for installing fittings for pipe diameters from 16mm to 125mm. All data is . HDPE pipe is a flexible thermoplastic used to design monolithic leak free pipeline systems with a life expectancy of 100 years. 54950 10/21 12. $400 PER WEEK (5 business days once machine arrives) FusionCharts: Now it's time to install FusionCharts using the following command: npm install --save fusioncharts. McElroy Manufacturing, Inc. Polygon Fusion Machine One Machine For Miter, Butt And Socket Fusion.POLYGON TM. Use the chart below to compare each of the three levels. Socket fusion uses socket fittings that go over the pipe. 13 immediately increase pressure up to the joining pressure level (p3 + drag pressure) within the joining pressure Socket Fusion - Socket fusion fittings available from " - 4". Customer satisfaction is pursued through high quality products and the constant attention to our customer's needs and requirements, and by means of an effective team of people in post-sales service, effective and precise technical SOCKET FUSION . The heating phase, sometimes referred to as 'bead up', is where the pipe ends are pressed against a heated plate for a period of time. These heads allow for more surface contact, reducing the time needed to heat and fuse the pipe. include reversible jaws, clamp knobs and facer. attempting a fusion. Similarly, heat fusion joining for pipes and pipe fittings is a large umbrella term that contains specific procedures and methods such as electrofusion, butt fusion, socket . This includes a vast HDPE piping system that contains pipe, conventional fusion, and electrofusion fittings and equipment. This document outlines the procedures for joining polyethylene pipe & fittings by butt fusion. . 8. Authorized equipment repair facilities located throughout the U.S. Equipment that is part of certified McElroy rental program ensuring highest quality Our equipment offering includes: Rolling and TracStar track machines " Through 65" McElroy fusion machines Dataloggers Socket welders A real-time graph gives immediate visual feedback regarding the integrity of each fusion joint. Nick is a certified PE fusion trainer, trains others in a gas utilities operation tasks, and is a fully certified OSHA 500 authorized trainer. These tools are designed specifically to socket fuse all major brands of polypropylene pipe and fittings. And socket fusion is regularly used for smaller pipeline. We are eager to be your one stop source for HDPE fittings by offering innovative solutions, industry exclusive options, a large product offering, and a . HDPE pipe is strong, durable, flexible and light weight. 7. the distance between us genre; ashok katariya ashoka buildcon; french revolution violence There are various methods for setting up a job. Heater Temperature @ 5000 F. +/- 10 0 F. Pipe Size Heating Cooling Bead 3. With the aid of McElroy's fusion pressure calculator, determining the proper fusion gauge pressure is easy without any complicated equations. Mcelroyparts.com. We will also show your crew how to properly pressure test their work for a guaranteed leak-free fuse. McElroy's socket tooling offers the perfect method for the installation of fittings with the ability to socket fuse 1/2" CTS to 4" IPS pipe. Every piece of our equipment . Since 1969, McElroy has led the way in the pipe fusion industry, and that includes standing behind the equipment we produce. Ensure double bead width is 2 to 2- times bead height and uniform all . CAUTION Performance Pipe polyethylene piping products cannot be joined with adhesives or solvent cement. Explore our pipe fusion services. Shift the SELECTOR VALVE down into the FUSING position. plug-in socket using the full insertion depth. . SKU: 91290001. Electro-fusion as well as many types of mechanical couplings or flange adaptors designed for use on HDPE pipe can also be used. SKU: 91065362. The polypropylene-random socket fusion kit includes a 16 mm to 63 mm socket heater, 20 mm to 63 mm socket heater adapter kit, storage box, socket adapter tray, heater sling, heater bench mount, heater support frame weld, socket fusion specification chart, depth gauge tool and 1/4" Allen driver. socket fusion storage box kit asw19101 3/4"-2ips 120v skt fusion kit asw19102 3/4"-2ips 240v skt fusion kit asw19201 1/2cts-2ips120v skt fusion kit . Make sure the pipe is not angled in any direction when it is being placed into the Pit Bull. Socket and saddle fusion tools, including electric temperature-controlled heaters, were developed by McElroy to replace the gas-fired heaters. SOCKET FUSION IS A FAST AND EASY WAY TO ASSEMBLE PIPING SYSTEMS. The Polypropylene Socket Fusion Kit includes a 16 to 63mm socket heater, 20 to 63mm socket heater adapter kit, storage box, socket adapter tray, heater sling, heater bench mount, heater support frame weld, socket fusion specification chart, depth gauge tool, and -inch Allen driver. Socket fusion is used to join 4" IPS and smaller tubing and pipe to socket fittings. Polyethylene Jointing. 1 This practice is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.20 on Joining. as the size of the pipe grew larger. Download. Consolidated Pipe offers a wide selection . of McElroy products and fusion accessories. Install PubNub via npm, using the command given below: npm install --save pubnub. that serves as the recording device connected to a data collection device that records the heater temperature and fusion pressure profile over time. Level 2 - Enhanced Guided Workflow provides a software-controlled shift sequence however the heating and fusion times have on-screen prompts. Integrity Fusion Products has been known for their impressive product line of Electrofusion fittings since their start in 2007. Download. The BWS heating plate comes with microprocessor-based PID digital temperature controller for butt fusion welding of PE, PP, PPH & PVDF pipes & fittings. Inspect fusion. Socket fusion is distinguished from butt-welding by using custom-shaped and sized heating plates rather than a basic flat surface. Integrity Fusion Products is the manufacturer of the IntegriFuse brand of high density polyethylene - HDPE - fittings and equipment which are sold solely through our distribution partners. Butt fusion welding is the name given to hot plate welding of thermoplastic pipes. HDPE Pipe. . Make sure heater plate is at 5000 F. +/- 100 F. CenFuse HDPE Pipe & Fittings SDR 11 IPS 2. Manual operator-controlled operation Automatic, software-controlled operation Setup Drag Fusion Built-In DataLogger Records Fusion Process We are proud to be a distributor of McElroy Fusion Equipment and feature their equipment in this manual. Socket fusion uses hand-held welding irons and is used for pipe and fittings " to 4 in diameter. Download. Socket Fusion welding is a widely used technique for assembling plastics piping systems using injection molded fittings. Butt fusion joins pipe together end-to-end. It is one of two main techniques for the fusion joining of polyethylene gas and water pipe. 12 open both pipe ends, carefully remove the heating plate without touching the melted area and see to it that the removing time should not be longer than the changeover time (t3), insert heating plate to the support. Learn To Calculate Fusion Pressure Example Using a 28 Machine from Chart A (at right) we will determine our gauge pressure. Designed for fusing 6"-18" diameter polyethylene pipes. Remove fusion from machine. Materials that have been pre-qualified to be joined by this fusion procedure are within the nominal melt index range of 0.05 to 0.25 gm/10 minutes (190C/ 2.16 Kg), or a high load melt flow of 6 to 17 gm/10 minutes (190C/21.6 Kg), and Manufacturer: Mcelroy. HDPE pipe & conduit supplier: Request pricing from Chapman's expert staff for lightweight, flexible HDPE duct! Wheeled chassis included for maneuvering around the jobsite. Butt Fusion Time Cycles 1. Uses: Ideal for fusing polyethylene pipes together for utility work. The insertion depth is marked on the socket for both ambient temperatures Always read and understand the original manufacturer's equipment manual before operating any piece of equipment. Engineered Products for the Mining Industry. PB 14 200 . reround press chart label lt0041 straighten press chart label lt0042 rrndr spring lt0043 rrnd /str rlr vlv bkt lt0044 thd rlr vlv bkt lt0045 gauge/vlv cov lt0048 lt assy w/o trlr w/o hpu time deliveries, resulting in timely deliveries which allow planning to be done in real time. USED. The FusionGuide Control System allows varying levels of control to fit your jobsite requirements and operator demands. We can serve your HDPE needs anywhere in the U.S. and internationally. Expedited Delivery of Products and Parts. . 9. Size Range: Rate: Daily: Weekly: Monthly: 3/4 ips - 2 ips: List Price: $120.00: $540.00: $1940.00: Electrofusion Processor Rental Rates - Prices do not include applicable shipping charges. balkan capital crossword clue. High Density Polyethylene (HDPE) Plastic Welding. The complete range of GF Central Plastics products and services supports many applications in the gas, water, and energy sectors. For instance, a DR11 pipe that has a pressure rating of 200 psi can safely handle . The HSOC1: 1/2 - 2 and the HSOC2: 2-1/2 - 5 both have removable male/female heating dies for different pipe . National Recognized ITS Certifications Manual & Hydraulic Applications Toggle menu. It requires less pressure than [] Pipe, Valves, and Fittings. 3. Permanent field installations should be done only by operators who have been properly trained and certified as qualified. Manual and hydraulic butt fusion equipment were continually developed by McElroy Mfg. Custom Fabrication. 3.2 The heat-fusion procedures covered in this practice are socket fusion, butt fusion, and saddle fusion. Place one pipe in the McElroy Pit Bull and fasten it down tightly. Click to Contact Seller. An entire industry grew out of the need for fittings and fusion equipment. PB 14 100-120,50/60,1 F/M PKG. Fusion Group - ACE Plastics ISO 29001: 2020 Certificate. GH Fusion ISO TS 29001. [2] When the pipe ends have come together, adjust the FUSING PRESSURE REDUCING VALVE until the gauge shows the calculated FUSING pressure. We have welded polyethylene plastic successfully for over 45 years now in the agricultural and geo-membrane industries. Fuse small- to medium-diameter pipes or conduit together. Delta 355 All Terrain Butt Fusion Machine 4" - 14" Easy Life. socket of the fitting so the cold ring is flush against the end of the fitting socket, hold or block the joint in place for the Cooling Time specified in Table 4. TABLE VII - Socket Fusion: Time Cycles24 TABLE VIII - Socket Fusion: Troubleshooting Guide28 The statements and technical data given in this brochure were developed on the basis of conservative test measures and are believed to be accurate. We consider that the purchase of Worldpoly Fabrication and Field Equipment is as good as buying machines from Europe. Miter And Butt Fusion For 63mm To 160mm (2"-6") And Socket Fusion Capability For 63mm To 125mm (2"-4") Polypropylene Pipe And Fittings. Kits come in a range of sizes to fit your . Nick has gained most of his experience in Reno, NV and has . For utilities work such as sewer or plumbing pipes. 2. A definition for fusion welding is as a generic term for welding processes that rely on melting as part of joining materials of similar melting points and composition. Call or Email us to verify you fitting size and application 218-461-9332, info@hdpesupply.com. Electrofusion of HDPE uses electrofusion fittings which have small copper wires imbedded within the . HDPE pipe is ideal for many different applications including municipal, industrial, energy, geothermal, landfill and more. Suitable for ISO 21307 High Pressure and ASTM F2620 fusion standards. Should you have any questions or need installation training, please contact Central Plastics Company at 1-800-654-3872 or Your Local Central Plastics Representative. McElroy 14 Pipe Fusion Machine Heater Facer Works Fine. We also provide a wide lineup of natural gas meters sets, risers, transition fittings, and . 800-767-1576 . Certified McElroy Rentals. SKU: 91065712. Operating principles are straightforward, the welding cycle essentially consisting of a heating phase and a cooling/welding phase. Always follow the fitting manufacturer installation procedure. fusion for the minimum cooling time indicated in Table 2. Now, the IntegriFuse Electrofusion line continues to grow to include even more innovative products than ever before! Vinidex PE pipes are produced in a range of sizes between 16 mm to 1000 mm diameter, and these pipes can be joined by a variety of methods. Download. AWWA C906 defines two types of surge pressure: recurring and occasional. The nature of the PE materials precludes the use of adhesive based systems. Place pipe in the jaws of the fusion machine IPS Time Time Size and check the high, low alignment. Learn how to use your fusion pressure calculator with this step by step guide.Learn more at:http://www.mcelroy.com/fusion/calculator.htm New York, NY, USA. Remove cold ring after cooling time and inspect met pattern for complete impression of cold ring in the melt surface, there shall be no gaps, voids or un-bonded areas, 13. [1] Close the carriage. Outlet fusion is fusing a branch outlet to a piping system by using a drill to make a hole in the pipe, then heating the hole and the fusion outlet and then pressing the outlet into the heated hole. REMEDY 500. Butt fusion is done on piping 4" and larger. is inspected after each rental and receives exceptional care. Socket fittings are available for certain Performance Pipe PE materials. Designed for butt welding HDPE and PP pipes from 200 to 500 mm (from 6" to 20" IPS; from 6" to 18" DIPS). Nick Colonna is a long-time industry specialist with a high degree of experience targeted on assisting the natural gas operator or LDC. Delta 500 Trailer Butt Fusion Machine 6"- 20" Easy Life. Level 1 - Manual control allows the operator to control the carriage position and times during the fusion process. To properly fuse pipe the fusion pressure must be adjusted so the pipe manufacturers recommended interfacial pressure is achieved. ISCO Industries is the largest high-density polyethylene (HDPE) pipe distributor in North America. GH Fusion ISO 9001 2015. The safe peak pressure or allowed total pressure for HDPE pipe is 1.5 times the pipe's pressure rating for recurring surge and 2.0 times the pipe's pressure rating for occasional surge. The HSOC Handheld contact socket fusion welders are welding machines for the heating element socket welding of PE, PP and PVDF pipe and fittings from OD 20 to OD 125mm (1/2" to 5") in the workshop and in the field.